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bopro introduces Butyl for manufacturing top-quality speakers. Butyl provides the best of all for the three requirements associated with world premier speaker surrounds.
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Advantages of bopro's Butyl surrounds:
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Specification
of Butyl Surround
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Property
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ASTM/Unit
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B50,60,70
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| composition | ----- | Butyl Rubber |
| Hardness | ASTM D2240 (Shore A) | 50,60,70 |
| Specific Gravity | ----- | 1.15-1.2 |
| Brittle Point | ASTM 1329 | -60¢J |
| Heat Resistance | ASTM D537/D865 | 130¢J |
| Weatherability | ASTM D7505 | Excellent |
| Elongation | ASTM D412(¢H) | 600 |
| Compression Set | ASTM D395(¢H) | 15 |
| Tensile Strength | ASTM D412 (¢V/¢Q2 ) | 100 |
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bopro introduces NBR surround for the speaker applications. NBR surround provides the three required properties for the world premier speaker surround;
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Advantages of bopro's NBR surrounds.
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Specification
of NBR Surround
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Property
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ASTM/Unit
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B50,60,70
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| composition | ----- | NBR |
| Hardness | ASTM D2240 (Shore A) | 50,60,70 |
| Specific Gravity | ----- | 1.2 |
| Brittle Point | ASTM 1329 | -30¢J |
| Heat Resistance | ASTM D537/D865 | 120¢J |
| Weatherability | ASTM D7505 | Good |
| Elongation | ASTM D412(¢H) | 600 |
| Compression Set | ASTM D395(¢H) | 20 |
| Tensile Strength | ASTM D412 (¢V/¢Q2 ) | 150 |
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PULUX is a thermoplastic elastomer. It is specially developed for speaker surround applications. Characteristics PULUX has several characteristics which are good for speaker surround requirements. |
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Specifications
of PULUX (Santoprene) Surround
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Property
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Test
Method/Unit
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6A
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Hardness,
5 Sec
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ASTM D 2240(Shore
A)
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64
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Specific
Gravity
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ASTM D 297
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0.97
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Brittle Point
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ASTM D 746
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-60¢J
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Shore A Hardness
after Heat Aging (100¢J x 1000hrs)
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ASTM D2240/D57
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+2
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Elongation
at Break after Heat Aging ASTM D 412/D 57 105¢H (100¢J x 1000hrs)
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ASTM D 412/D
57
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105¢H
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Weatherability
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ASTM D7505
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Excel
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Elongation
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ASTM D412(¢H)
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400
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Compression
Set(168 hours)
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ASTM D395(¢H)
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23
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Tensile Strength
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ASTM D 412(PSI)
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1000
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Tear Strength
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ASTM D 624
(KM/m 100¢J)
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58
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Heat Aging
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135¢J
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PPM is specially formulated with a unique combination of mineral filled polyolefin. PPM is a composite material specially designed for superior quality speaker cones. Top-speaker designers are in favor to the PPM as speaker cone material because of its outstanding damping performance and high modulus. Mineral in polypropylene is the key to the optimal balance of damping performance and modulus. It provides the low distortion needed for top-quality speaker cones. |
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Specifications
of PPM cone
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Property
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ASTM
Method
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Unit
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PPM
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| Density | D-792 | g/cm3 | 1.13 |
| Hardness | D-785 | Rockwell | R112 |
| Elongation | D-638 | ¢H | 0.3 |
| Tensile Strength | D-638 | g/cm3 | (yield)323.9 |
| Flexure Modulus | D-790 | kg/cm2 | 30000 |
| Izod Impact | D-256 | kg.cm/cm | 5 |
| Color | ------- | ------ | Black |
| HDT | ------- | ¢J | 145 |
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The aluminum alloy has density of 2.8, which is a very light and high stiffness metal material. The physical properties are another choice for speaker cone application. The people therefore use the properties for speaker application. The aluminum foil is a good choice for speaker use; there is good sound performance. |
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The good speaker cone need optimum damping, high stiffness and lighting weight properties. The Sandwich structure provides the physically highest stiffness and lightest weight; the cell structure of honeycomb creates very good damping property. The upper and down layer material could be several options such as kevlar, fiber glass or cloth fabrics. The inner honeycomb material could be Nomex; Aluminum or even resin dipped paper. The Sandwich structure is the ideal material of cone body, but the process and material causes the cone body has higher cost. |
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The traditional cone paper had been used for speakers more than 50 years. It is take grants to be a good material for cone application. When human being steps into 21 century, the people should seriously consider protecting the environment and the earth. The people should stop cutting the tree for satisfy their ears. The synthetic paper is another choice for human being. Following table is the comparison of synthetic paper vs. traditional cone paper. |
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Item
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Synthetic
paper
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Cone
paper
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| Original material | polypropylene | woods |
| Consistency |
Excellent |
Poor
Variable wooden paste sources Variable process Variable chemical additives Variable operator mood |
| Humility resistance | Excellent | Poor |
| Damping | Good, fixed | Excellent, variable |
| Stiffness | Good, fixed | Good, variable |
| Weight | Good, depends on sheet thickness | Good, variable |
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The natural fiber cone is our new developed material to replace the cone paper. The material is a natural source, which also won't damage to our environment and the earth. The natural fiber provides good stiffness, lighting weight and excellent damping after proceeding with the resin fixing process. Following table is the comparison of natural fiber cone vs. traditional cone paper. |
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Item
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Natural
fiber paper
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Cone
paper
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| Original material | Natural fiber | woods |
| Consistency | Excellent Fixed material source Fixed processFixed resin Fixed press process |
Poor Variable wooden paste sources Variable process Variable chemical additives Variable operator mood |
| Humility resistance | Excellent | Poor |
| Damping | Excellent, fixed | Excellent, variable |
| Stiffness | Good, fixed | Good, variable |
| Weight | Good, variable | Good, variable |
Bofoam 10P (Sound Absorbing
Rubber Foam)
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Bofoam 10P, an open cellular-structure
rubber foam, is made by special formulas and foamed by diazo foaming agent
(Nitrogen Gas foaming process). There is no "CFC" contamination to the
environment. The base material of Bofoam 10P is synthetic rubber, which
is completely different from the traditional sound absorbing materials,
such as PU foam, wool, Glass fiber wool, and others. The rubber of Bofoam
10P has been vulcanized in the manufacturing process. This is the reason
why Bofoam 10P has outstanding physical properties compared with other
foam material. |
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Characteristics Bofoam 10P has several special characteristics that are difficult to find among other sound absorbing materials. The followings are the characteristics of Bofoam 10P.
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Performance Because of the special
formulation and manufacturing process, Bofoam 10P has very outstanding
sound (noise) absorption ability compared with other sound absorbing materials.
The following data is provided by MECHANICAL INDUSTRY RESEARCH LAB. A.Equipment and Instrument
B. Test Procedure (Method)
C. Test Specimen
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Applications Bofoam 10P can be used in any places where there is a need to reduce or eliminate the sound or noise. A. Air Condition
B. Appliance
C. Electricity
D. Construction
E. Automobile
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Processing In general case, Bofoam 10P is supplied to customers in foam sheet. Bofoam 10P can be fixed on substance by mechanical method or chemical adhesion. Almost all kinds of adhesives can be applied to adhere Bofoam 10P. The double-side tape is also good in fixing Bofoam 10P on the substance. |
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Specifications
of Bofoam 10P
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Property
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ASTM
Method
|
Unit
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Data
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| Composition | ------ | ------ | Nitrile Rubber |
| Density | ------ | g/cm3 | 0.07-0.09 |
| Compression Deflection | D 1056-78 | PSI | 2.5-3.5 |
| Water Absorption | D 1056-78 | ¢H | 300 |
| Heat Aging (7days) Linear Shrinkage | C 458-71 | ¢H | 5 |
| Elongation | 0412-75 | ¢H | 350 |
| Tensile Strength | 0412-75 | kg/cm2 | 3 |
| Oil Resistance | ------- | ------- | Excellent |
| Flammability | ------- | ------ | Self Extinguish |
| Cupreous | ------- | ------- | None |
Rubber and Pulux (Santoprene) Dust Cap (DR¡®DX)
| Dust Cap is
designed to decouple the noise from the voice coil, and to protect the voice
coil being deteriorated by dust. It is also a useful kit in crossover network
design. i.e. to adjust the high frequency response of speaker driver. Our rubber and pulux dustcap was designed to fit the dust cap requirement. It effectively decouples the noise from the voice coil and it has the textured appearance to match our rubber surround. |
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*The advantages of bopro's rubber and pulux dust cap
*Comparisons between our rubber , pulux and PVC caps on their characteristics¡®performance. |
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ITEM
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Rubber
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Pulux
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PVC
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| Material base | High damping rubber | Santoprene | Plastic |
| Damping property Excellent Excellent Poor relative to temp. | Excellent | Excellent | Poor |
| Hardness stability | Excellent | Excellent | Poor |
| Plasticizer contain | No | No | Yes |
| Service temp | -60¢J ~ 135¢J | -60o ~ 125oC | -10¢J ~ 60¢J |
| Density | 1.15 | 0.96 | 1.40 |
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We provide high quality tweeter diaphragm for high performance dome tweeter diaphragm for high performance dome tweeter application. The diaphragm is made by the finest grade of natural silk fabric coated with damping resin. The factors of high performance dome tweeter. |
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A. Light, even and consistent fabric or plastic structure diaphragm. The material of dome diaphragm should be even and consistent. Fabric is a good option for dome diaphragm. The performance of fabric dome diaphragm rely on the damping resin coating and control the modulus of fabrics well. B. Damping. The optimum damping resin coating on dome diaphragm is an very important factor in tweeter or mid-range dome. The damping resin coated on fabric diaphragm will make the vibration gradually reduced from voice coil to center of dome diaphragm. The damping resin formulation plays an important role, which should be good consistency ¡® heat resistance. |